Plastic Injection Mold Manufacturing – ABOT
Mold Design Process and Plastic Injection Manufacturing
1️⃣ Design and 3D Modeling
• The product is 3D modeled using CAD (Computer-Aided Design) software for injection molding.
• Threaded structure, gasket housing, locking mechanism, and stabilizer base are carefully analyzed.
• Mold parting lines, ejection directions, and movable mold components are designed to ensure optimal production.
2️⃣ Mold Manufacturing (Tooling)
• High-precision CNC machines and wire EDM (Electrical Discharge Machining) techniques are used to process the steel molds.
• Threaded structure and clamp connection points are precisely machined to ensure a high-quality surface finish.
• Cooling channels are optimized to shorten cycle times and improve production efficiency.
3️⃣ Material Selection
• High-pressure-resistant engineering plastics are used to withstand mechanical stress and environmental conditions.
• High-strength materials such as Polypropylene (PP), Polyamide (PA), or ABS are preferred.
• The metal locking mechanism is reinforced with corrosion-resistant stainless steel or galvanized coating.
• The rubber gasket ensures maximum sealing performance for leak-proof connections.
4️⃣ Injection Molding Process
• The product is manufactured in specialized injection molding machines with precisely controlled temperature, pressure, and cycle times.
• After molding, robotic systems retrieve the product for deburring and quality control checks.
• The metal locking mechanism and gasket are integrated during the assembly process.
5️⃣ Assembly and Final Processing
• The locking mechanism is tested for secure operation, and the clamp tightness is verified.
• Dimensional checks, leakage tests, and pressure resistance analysis are conducted.
• Additional coatings or mounting options can be applied upon customer request.
Advantages and Conclusion
✅ Flawless production with high-precision injection molds
✅ Secure connection with a strong locking mechanism
✅ Maximum efficiency with a leak-proof rubber gasket
✅ UV-resistant and high-strength engineering plastics
✅ Optimized manufacturing processes for cost-effective mass production
The injection molding process used for manufacturing this product provides reliable and durable solutions for agricultural irrigation and industrial liquid transfer systems.
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